Project Management/Construction Management
Includes develop of project concept, cost estimate, justification, approval support process, complete management and construction of the projects, start up & commissioning, validation support, preventative maintenance, spare parts and closing of projects Financials.
Sanitary Stainless Steel vessels and Cones
Lyophilization – upgrading Vacuum system
VHP Generators
Vision system
Friction Feeder
Labelers wear parts
Seed Fermenter – Steam and condensate process improvements
Process and Automation
Includes develop of project scope, cost estimate, justification, approval support process, execution of code changes, start up and engineering test plans, validation support. Work with specifications, optimization and adjustment of the process applied to manufacture products at the site. Involve in the selection of the processes to be used, determination of the sequence of operations, and requisition of special process equipment to maintain the manufacture process in control and compliance
VHP Concentration Sensor for ISO5601.
VHP Concentration Sensor for ISO6220.
VHP Concentration Sensor for ISO6240.
New VHP Rollaround Units. Validation of new VHP unit, including logging of process values in Data Historian.
Redesign of OPC Servers for PLC. Windows Server 2003 Retirement / Migration to Windows Server 2008 R2.
Filling Operations Safety Improvements Part 2. Implementation of the safety improvements to the Filling Machine operation.
New HMI for ATHS. Design and Install a New HMI for the Clean Room to be used with the
Tunnel Main Belt Motor and Drive Replacement. The Depyrogenation Tunnel Belt is powered by a DC Drive/Motor/Gearbox combination which is obsolete. The train will be replaced by a state of the art combination of AC Drive/Motor/Gearbox.
Transfer Isolator Lift Overhaul. Transfer Isolator Lift System Improvements. PLC/Drive/Motor Change.
Lyos Operational Improvements. 4 Changes were made to the process. A new integrity flag to be generated upon a successful Bellows Test to enable Loading a Lyo. Correction of Watchdog Timers, Information for Liquid Media Fill, Correction of reset functions.
Replacement of Packaging Labeler Controller.
Replacement of Packaging Room Vision System.
Add New WW Station for Seed Fermentor. Add a new Window 7 PC computer to the Fermentation Console in the Upstream Control Room.
Add New WW Station for Filling.
Replacement of all WW Workstations. Server architecture redesign.
Tunnel Gate 4 Controls Upgrade. Incorporate Gate 4 controls into main controller, replace wiring and door to field cabinet, remove Estop, add Pause Button at Gate 4.
ISO5601 Current Sensors For Distribution Fans.
New Vacuum Pumps. Installation new vacuum pumps for LYO5360, integration new controller into PLC program.
SIP process Improvements